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Operator Controlled


Morello rail transfer cart solutions


Expertise on the market of rail transfer carts,  including shuttle lifting cars, made our company a leader in a variety of sectors on both local and international markets offering solutions designed with special treatment and tailored according to customer’s needs. Used in industrial plants, building sites, offshore platforms and vessels, our rail guided powered trolleys feature a complete set of power supply: diesel, battery, electric grid and pneumatic versions.

Morello rail transfer cart models will perfectly suit your needs for coil handling in steel industry, concrete manufacturing, transportation in factories, warehouses, ports and the variety of hard duty fields where moving on rails is required and production cycles are regular both time-wise and route-wise. Morello offers modern die change carts on rails to respond to rapid changes in metalworking industry and reshape its logistics.

As they are equipped with steel wheels and move on steel rails they are suited to very high loading capacities thanks to the very low friction between steel and steel. For this reason listed above, the cost of these transfer trolleys – referring to same dimensions and loading capacity – is lower than battery and diesel powered trolleys on wheels which must be equipped with steering systems and greater power.

Morello, with its 70 years of experience in rail transfer cart production, offers vehicles with modern technologies and a particular focus on design and innovation.

Morello produces a wide range of automatic rail transfer cars, coil transfer cars and shuttle lifting cars, that final customers and EPCs use to automatize a specific handling process. Morello can supply even whole automatic transfer carts, that can dialogue with the customer’s plant management software.

Morello supplied automatic transfer cars for many steel mills, heavy load warehouses and many other manufacturing industries.

operator controlled transfert cart
The most popular areas where our cart solutions are used:
  • connection between several bays in industrial buildings
  • connection between buildings and store yards
  • connection between plant and department
  • lightening the cranes’ workload in bays.

Technical characteristics

from 1 ton to 1000 tons
on request
Power supply
battery, electric grid, diesel engine, pneumatic
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Travel speed
on request (from 1 km/h to over 10 km/h)
Drive motors
AC motors, hydraulic motors, pneumatic motors
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pendant panel, remote controller, footplate, pulpit
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Kind of wheels
steel wheels for translation on any type of rail
Lifting deck
on request (lifting stroke from 50 mm)
Operating environment
indoor, outdoor, offshore
Safety devices
laser scanners, sensitive bumpers, ultrasonic sensors
See the technology
Industry 4.0 ready
on request
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Hazardous areas conform (EX)
on request (ATEX, IECEx, NEC 500)
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Automatic version – RGV
on request
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Rail Guided Trolleys Operator Controlled Case Studies

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